Industries


AppleChemie providing innovative construction chemicals for Industries. Black Cat Enterprises Pvt. Ltd. has two state of art plants for the manufacturing of construction chemicals. The total range covers more than 200 products. Apple Chemie Products normally used for Industries are elaborated for your convenience

Admixture

We offer series of admixture with now generation plasticizers.
The Admixtures are recommended for:-

  • Foundation & Structural Concreting up to(M 25 Grade Concrete)AC- PLAST-BV- M4 is one of the proved products.
  • For Un derground structures, Basements, Tun nels, Ducts ( M30 to M45 Grade) where totally water tight
    construction is required AC-MENT-BV-430- E6, AC-MENT-BV430- AM6, AC-MENT-BV-430-A3 is recommended
    to maintain water /cement ratio 0.4 or less
  • For in dustrial flooring super plas ticizer like AC-MENT-BV430-AM6,AC-MENT-BV-430-A3 is recom mended.

    Advantages of using plasticizer

  • Is reduce W/C ratio
  • Is increase compressive strength of concrete
  • It reduce Shrinkage Cracks
  • It prevents corrosion of reinforcement
  • It improves surface finish of concrete
  • Help to produc e sound & denser concrete

Protection of Steel in Aggressive soil conditions

In many industrial areas soil has got some sulphate & chloride or the moistu re or water below ground contain some chem icals. These chemicals have aggressiv e attack on co ncrete & this leads to rusting of steel reinforcem ent inside. Black Cat Ente rprises Pvt Ltd has got an innovative s olution like A C-CORRO DUR which when added into concrete, protects the reba r within. Passive film on t he reinforce ment protects it from rusting
Supplementary additive for control of reinforcement corrosion

  • AC- Corrodur de nsifies the co ncrete mass.
  • Reduces rate of corrosion of steel.
  • Economical com pared to co stly concrete repairs & epoxy coatings.
  • Prevents the corrosion & actively shields t he exposed concrete faces from chloride ion penetration.
  • Enhances strength & durability of concrete

AC-Mould-Kote

Water based economical mould release agent

  • Increases life of formwork.
  • Leaves no stains on concrete after demoulding.
  • Allows easy demoulding of forms.
  • Allows efficient adhesion of forthcoming plasters, mortars & paints.
  • No dirt sticks on surface after its drying.
  • Coated shuttering surface remains clean & free from remnants of concrete & cement splashes after demoulding.

Industrial Flooring

For Industrial Flooring, Non metallic floor hardener is most recommended. Depending upon the type of traffic consumption of floor hardener is to be selected
AC-HARDTOP:
Non metallic Abrasion resistant topping for flooring

  • Provides high wear & abrasion resistant surface.
  • Resistant to oil & water penetration.
  • Provides non rusting & maintenance free surface.
  • Useful for areas exposed to environment & continuous wetness.
  • Non combustible, easy to clean
  • Economical compared to other flooring systems.
  • Does not charge electro statically.
  • Product can be used during VDF (Vacuum Dewatered Flooring) dose not add to floor thickness

Suggested consumptions of Hardtop for various type of flooring

No. Area of Use Floor Type Approximate consumption Kg/Sqm
1 Automobiles traffic,pedestrian traffic, sliding & rolling of light goods,wear & tear of floor due to movement of light duty vehicle traffic. Light 2 to 3
2 Abrasion & traffic with medium duty vehicles heavy pedestrian traffic, sliding, grinding, medium industrial flooring etc. Medium 3 to 4
3 Impact & abrasion of critical nature, hard Wheel traffic, heavy industrial flooring etc. Heavy 4 to 5

Resin Flooring:

To make the floor dust free & also oil, grease repellent, colored resin base coatings are recommended. Black Cat Enterprisers Pvt. Ltd. has got best products & services of floor coatings.
These floor coating are recommended for:-
(a) Workshop Area
(b) Automobile assembly and manufacturing section
(c) Entire factory flooring

AC-FLOOR COAT 3000
High build smooth, glossy, coloured, Epoxy Resin, chemical resistant floor coating

  • Property of antiskid, Thermal insulation, electrical insulation & it is dust free
  • Needs minimum maintenance & has got reasonable abrasion resistance
  • Mechanical resistance
  • Eliminates joints and cracks
  • Enhances resistance to oil, chemicals, solvents, detergents, fumigation

Expansion Joints & Floor Joints:

(A) Flooring joints are filled in by sealing the same with polysulphide sealant. The sealant work is to be done before the flooring is resin coated or before the flooring is put to use.
AC-POLYSEAL
Elastomeric two part polysulphide compound recommended for sealing of gaps in construction joints. Conforms to IS 12118 (part 1 & 2) – 1987 , BS 4254 – 1983, BS 5212 – 1990

  • Easy to use
  • Economical
  • Excellent adhesion with many materials
  • Non- sag in vertical and overhead joints
  • Good chemical resistance
  • Permanently elastic

(B) Concrete road joints in the plant area are sealed with polysulphide sealant or an economical option like Bituminous Sealant
Bituminous Sealant: AC-DUR-BS

  • AC-DUR-BS is bituminous, cold applied sealing compound. Product conforms to IS 1580. The product is
    recommended for application to various joints in plant flooring, plant roads and other areas

(C) Underground protection for the Industrial structure is subjected to mechanical chemical and environment abuse. The underground part of structure can be damaged due to attack of various liquid and solids which can accumulate around the footing after the plant is constructed and hence it is necessary to protect the entire underground structure.

  • Coal Tar Epoxy formulation AC-DUR-CT(S) is largely accepted product for all types of protection coatings in
    plant areas and other infrastructure works. It is specially recommended for underground protection
    and ETP. It can be used for concrete structure or structural ste
  • Excellent water proofing & chemical resistance
  • Excellent gloss, durability, adhesion
  • Excellent protection to concrete & steel

Foundation Grout & Floor Repair:

The product is recommended for all types of foundation grouting, (Non shrink high strength free flow grout) is best recommended.
AC-GROUT-H1
Premixed, non shrink, free flow, high strength grout & micro concrete
As Per ASTM C-469-83, ASTM-C-940

  • It is free from shrinkage.
  • AC-GROUT-H1 has good pourability & flowability
  • It does not corrode reinforcement & anchor bolts.
  • Has very high bonding strength.
  • High initial & final strengths.
  • Bears reasonable static & dynamic forces.
  • Controlled expansion ensures positive surface contact

Floor Repair:

For maintenance and repair of the damaged floors, AC-GROUT-H1 is excellent product. It has advantages like

  • Quick Repair
  • High Early Strength
  • Area can be use used within 12 hrs after repair. It is recommended to use curing compound AC-CURE-W(S)
    for repaired concrete patches.

Water Proofing:

Aquaguard-2G
Crystalline Penetrating water proofing coating for underground structure / roof

  • AQUAGUARD-2G exhibits excellent bonding properties and is resistant to alkalies
  • It withstands water penetration, salt and carbonation
  • It is harmless even if in contact with drinking water, non-toxic & non-combustible
  • It protects cementitious substrates against free thaw cycles and etains the concrete’s breathing properties
  • It is resistant to moss and fungus growth
  • It renders hydrophobic and impermeable shield against water and dampness
  • It is flexible to accommodate thermal expansion of concrete and cement based plaster / substrate
  • It can withstand very high intensity water showers even if it is applied on exposed surfaces

    AQUAGUARD-FLEX Flexible waterproofing slurry system
  • AQUAGUARD-FLEX waterproofing system is suitable for coating of all types of RCC structures.
  • Can withstand even six to seven meter of water head.
  • Provides impermeable, hydrophobic surfaces thereby reducing the risk of efflorescence, moss & fungus growth.
  • Protects cementitious surface against free thaw cycles by retaining properties of substrate.
  • Elastomeric & flexible properties minimize the risk of crack formation.
  • Has excellent bonding properties & is resistant to alkalies & u-v radiation.
  • Possesses good abrasion resistance.
  • Need no curing. Recommended for external wall coating.

ROOF Y2K

Thixotropic, elastomeric, solar reflective, cold applied & ready to use waterproofing membrane system.

  • It is resistant to u-v radiation & pollution penetration.
  • Exhibits excellent bonding with most of the building materials such as plastered areas, concrete faces, brickwork,
    screeds, bitumen & asphalt coatings, asbestos, sand-lime bricks,weathered roofing felts, polymer slurry
    coatings etc.
  • Requires no equipment or machinery for application, can be applied easily with ordinary brushes or rollers.
  • Results in increase of life span & durability of structures
  • Ensures safe bridging of hairline cracks on surfaces.
  • Due to solar reflection, it provides moderate heat insulation
  • Requires no heating, dilution or any other preparations before application.
  • Recommended for roof water proofing in area where temperature variation are large.

Special Maintenance Products for Industries & Plant

AC-POLYCRETE
Single component liquid polymer & acrylic based compound (Water proofing & repairs additive)

  • Increase in compressive & flexural strength compared to plain mortar.
  • Reduction in water absorption property results in the increase of waterproofing characteristics.
  • Shrinkage cracks due to fast drying could be avoided.
  • Imparts considerable plasticizing property to fresh mortar at low w/c ratio & therefore same workability
    as the reference mix can be obtained.
  • Improves bonding strength of mix.
  • Recommended for minor repair, water proofing & maintence jobs.

AC-WPM-300

High Build Water based Epoxy Sealer & Coating System

  • Excellent waterproofing to concrete, water tanks as it has no odour, nontoxic & non flammable.
  • Excellent resistance to chlorinated water
  • Suitable for use on damp (not wet) concrete.
  • No VOC
  • Brush, spray or roller applied.
  • User friendly
  • Penetrates into micro cracks & voids in cement concrete
  • AC-WPM-300 is recommended to be applied on Green Concrete, Precast concrete or Cast-in-place concrete,
    water tanks, food processing units, etc.
  • It is recommended for water retaining structures and Industrial structure for excellent protection
  • It gives excellent protection for swimming pools, tanks in Food & Drug industries, Aqua farms, hatcheries, etc.

AC-BOND-AID

Single Component acrylic polymer bonding agent

  • Universal bonding coat for old & new concrete surfaces / old & new plaster / plaster on brick work.
  • Maintains required alkaline medium (pH above 12) in concrete to achieve enduring results
  • Excellent compatibility with cement mortar, Guniting & PCC
  • Excellent bonding with steel reinforcement
  • Integral product for repair, rehabilitation & maintenance of concrete structures.
  • Coated surface complies with the principles of building construction and structural requirements
  • Re-activates passivating protection to embedded structural steel

AC Corine RL

Carbonation protection for steel or reinforcement Renders and restores alkaline medium in concrete to prevent further corrosion of steel

  • Excellent compatibility with cement mortar, guniting & PCC
  • Brushable consistency makes application easy & convenient
  • Excellent bonding with surrounding concrete allows to receive
    future repair system

AC-EXPA-C

Expanding Grouting Admixture (Non-shrink additive)

  • Use of AC-EXPA-C in the grouting mortars avoids segregation & improves cohesion and bonding.
  • Does not attack steel reinforcement.
  • Specially formulated to obtain maximum workability with low water cement ratio.
  • Increases concrete density, impermeability & water tightness.
  • AC-EXPA-C has wide range of use in grouting
  • Recommended for cement grouting jobs, grouting of prestressed cable ducts, bearing plates, aggregates & tunnel linings, anchoring, for concreting.
    It is recommended for grouting of U/G RCC structures and also for fixing of Shahabad tiles, Brick bat coba, and water roofing topping

AC-LOK-FIX

Epoxy resin anchor grout for bars & bolts.
AC-LOKFIX can be advantageously used for fixing of foundation bolts, fixing of reinforcement structure bars (existing structure/old & new structure bonding).

  • Ultra high strength in short time.
  • Corrosion resistant.
  • It can be used in damp conditions.
  • Non explosive.
  • Balluster & Rungs Fixing
  • Ground anchors for towers.
  • Railway track connections.
  • Dock sills, machine installations.